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Materials for use in vacuum are materials showing very low rate of dégazage in vide, and, where applicable, tolerant to the bake-out (en) temperatures. The requirements grow increasingly stringent with the desired degree of vacuum achievable in the chambre à vide. The materials can produce gas by several mechanisms. Molecules of gases and water can be adsorbed on the material surface (therefore materials with low affinity to water have to be chosen, which eliminates many plastics). Materials may sublimate in vacuum (this excludes some metals and their alloys, most notably cadmium and zinc). Or the gases can be released from porous materials or from cracks and crevices. Traces of lubricants, residues from machining, can be present on the surfaces. A specific risk is outgassing of solvents absorbed in plastics after cleaning.

The gases liberated from the materials not only lower the vacuum quality, but also can be reabsorbed on other surfaces, creating deposits and contaminating the chamber.

Yet another problem is diffusion of gases through the materials themselves. Atmospheric hélium can diffuse even through Pyrex glass, even if slowly; this however is usually not an issue. Some materials might also expand or increase in size causing problems in delicate equipment.

In addition to the gas-related issues, the materials have to maintain adequate strength through the entire required temperature range (sometimes reaching cryogénie temperatures), maintain their properties (elasticity, plasticity, electrical and thermal conductivity or lack of it, etc.), be possible to machine, and if possible not being overly expensive. Yet another concern is the thermal expansion coefficient match of adjacent parts.

Materials to avoid

Materials outgas by three mechanisms: release of absorbed gases, release of adsorbed gases, and evaporation of the material itself. The former can be reduced by a bakeout, the latter is an intrinsic property of the material. Some outgassed materials can deposit on other surfaces, contaminate the vacuum system and be difficult to get rid of.

The most common sources of trouble (out-gassing) in vacuum systems are:

• Cadmium, often present in the form of revêtement (technique), or in some brasage and brasage alloys
• Zinc, problematic for high vacuum and higher temperatures, present in some construction alloys, e.g. laiton and some brazing alloys. Tends to poison hot cathode (en)s and form conductive deposits on surfaces.
• Magnésium
• Polychlorure de vinyle, usually in the form of conducteur (électricité) insulation (source of virtual leaks too)
• Peinture (matière)s
• Plomb and antimoine used in some soft solder (en)s and outgassing at higher temperatures
• Many matière plastique, namely many plastic tapes (beware especially of the adhesives). Fiberglass composites, e.g. Micarta (G-10) and G-30, should be avoided. Even kapton and teflon are sometimes advised against.
• Various residues, e.g. flux from soldering and brazing, and lubricants from machining. Thorough cleaning of the parts is important. Getting the outgassable residues from tight crevices can be challenging; a good mechanical design that avoids such features can simplify one's life.

Materials for vacuum use

Metals

• Austenitic stainless steel (en)s are the most common choice for high vacuum and ultra-vide systems. Not all alloys are suitable; e.g. the free-machining 303 steel contains soufre, which tends to outgas. Alloys with good weldability under argon arc welding are usually chosen.
  • 304 stainless steel is a common choice of a stainless steel.
  • 304L stainless steel, a low-carbon variant of 304 steel, is used for ultra-high vacuum systems.
  • 347 stainless steel does not accept high polish.
  • 321 stainless steel is chosen when low perméabilité magnétique is needed.
• Acier au carbone can be used for moderate vacuums above 10⁻⁶ torr. Outgassing can be lowered with suitable (e.g. nickel) revêtement (technique). It has high permeability to hydrogen and tendency to rust. For use it should be thoroughly outgassed in vacuum.
• Aluminium and aluminium alloys (en) are another class of frequently used materials. They are well-machinable and have low outgassing, unless the alloys contain higher proportion of zinc. The parts must not be anodisation, as the oxide layer traps (and outgases) water vapor. Aluminium and its alloys have low strength at high temperatures, distort when being welded, and the copper-containing ones are poorly weldable. Aluminium wire rings can be used as cheap gaskets in demountable seals. Aluminium has high thermal conductivity, good corrosion resistance, and low solubility of hydrogen. Loss of strength at high temperatures limits its use in bakeable applications, but aluminium is advantageous for large-size systems due to its lower weight and lower cost than stainless steel. Use of aluminium is limited by difficulties in its welding and brazing. It can be used for x-ray windows.
• Cuproaluminium is a material looking and machining similar to laiton. It is not susceptible to grippage, which makes it suitable for sliding fits against stainless steel.
• Nickel is widely used in vacuum technology, e.g. as mechanical parts in tube électroniques. It is relatively low-cost, can be spot welded, can be easily machined, has high melting point and is resistant to many corrosive fluids and atmospheres. Its potential drawback is its ferromagnétisme, which restricts applications that would be influenced by magnetic fields.
• Nickel alloys, e.g. cupronickel
• Béryllium is used primarily for x-ray windows.
• Oxygen-free copper (en) is widely used. It is easily machined and has good corrosion resistance. It is unsuitable for bakeable vacuum envelopes due to its tendency to oxidize and create scales. Copper rings are used in demountable seals. Normal cuivre is unsuitable for high vacuum as it is difficult to outgas completely. Copper is insensitive to hydrogen and impermeable to hydrogen and helium, has low sensitivity to water vapor, but is attacked by mercury. Its strength falls sharply above 200 °C. Its vapor pressure becomes significant at above 500 °C.
• Laiton is suitable for some applications. It has good corrosion resistance. Its zinc content may cause problems; zinc outgassing can be reduced by nickel-plating.
• Indium wire is used as a gasket in demountable seals.
• Or wire is used as a gasket in demountable seals for ultra-high vacuum.
• Platine is a highly chemically inert material with high cost and low outgassing.
• Zirconium is corrosion-resistant. It has low production of Électron secondaire, so it is used as a coating of areas where reducing their production is important. It is used for neutron windows. It is costly and scarce, its uses are therefore limited. Zirconium and zirconium hydride are used for piège à gaz.
• Tungstène is often used in high temperature applications as well as for filaments in electron/ion optics. It becomes brittle from Écrouissage when mechanically deformed, or subjected to very high temperatures.
• Molybdène and tantale (chimie) are useful for high temperature applications.
• Titane and niobium are good materials.
• Solder (en)s are sometimes unavoidable for soft-soldered joints. Tin-lead solders (Sn50Pb50, Sn60Pb40, Sn63Pb37) can be conditionally used when the apparatus is not to be baked and operating temperatures aren't elevated (lead tends to outgas). A better choice for vacuum systems is the tin-silver eutectic, Sn95Ag5; its melting point of 230 °C allows bakeout up to 200 °C. A similar 95-5 alloy, Sn95Sb5, is unsuitable as antimony has similar vapor pressure as lead. Take care to remove flux residues.
• Brazing alloys are used for joining materials by brasage. Care has to be taken while choosing the alloys, as some elements tend to outgas. Cadmium and zinc are the worst common offenders. Silver, a common component of brazing alloys, can be problematic at higher temperatures and lower pressures. A silver-copper eutectic, named e.g. Cusil, is recommended. A superior alternative is a copper-silver-tin alloy called Cusiltin. Copper-silver-phosphorus alloys, e.g. Sil-Fos, are also suitable.

Plastics

• Some fluoropolymères, e.g. polyfluorure de vinylidène, are suitable for use in vacuum. They have low outgassing and are tolerant to higher temperatures.
  • Polytétrafluoroéthylène (Polytétrafluoroéthylène or Polytétrafluoroéthylène) is commonly used inside of vacuum systems. It is self-lubricating, a good electrical insulator, tolerant to fairly high temperatures, and has low out-gassing. It is not suitable for barrier between vacuum and atmosphere, as it is somewhat permeable for gases. Ceramics is a superior choice, however.
• Polyéthylène is usable but requires thorough out-gassing. Nalgene (en) can be used as a cheaper alternative for Bell jar (en)s.
• Vespel (en) polyimide is very expensive, but machines well, has good electrical insulator properties and is compatible with ultra-high vacuum.
• Polychlorure de vinyle, despite its high outgassing rate, can be used in limited applications for rough vacuum lines.
• Nylon is self-lubricating but has high outgassing rate and high affinity to water.
• Acrylics have high outgassing rate and high affinity to water.
• Polycarbonates and polystyrène are good electrical insulators with moderate outgassing.
• Polyétheréthercétone (PolyEtherEtherKetone) has relatively low out-gassing values (0.31% TML, 0.00% CVCM, 0.06% WVR).
• Kapton is a type of polyimide film, has very low outgassing. Kapton is discouraged if a ceramic alternative can be used.
• Some Élastomères have sufficient vacuum properties employed for vacuum o-rings:
  • NBRs, (Butadiène-acrylonitrile), commonly used for demountable vacuum seals (bakeable only up to 100 °C).
  • FKMs (FPMs), (VitonViton) is used for demountable vacuum seals. It is better for lower pressures than butadiène-acrylonitrile and chemically much more inerte. It is bakeable to 200 °C.
  • FFKMs (FFPMs) very low out-gassing similar to Polytétrafluoroéthylène and withstands baking temperatures up to 300 °C, while chemically one of the most inerte sealing elastomers.

Glasses and ceramics

• Verre borosilicate is often used for smaller assemblies and for viewports. It can be machined and joined well. Glasses can be joined with metals.
• Porcelaine and alumine ceramics, when fully vitrification and therefore non-porous, are excellent insulators usable up to 1500 °C. Some ceramics can be machined. Ceramics can be joined with metals.
• Macor (en) is a machinable ceramic that is an excellent alternative to alumina, as the firing process of alumina can change the dimensions and tolerances.

Lubricants

Lubrication of moving parts is a problem for vacuum. Many lubrifiant (mécanique)s have unacceptable outgassing rates, others (e.g. graphite) lose lubricating properties.

• Vacuum grease (en)s are greases with low outgassing.
  • Krytox (en) is a fluorether-based vacuum grease, useful from -75 to over 350 °C, not flammable even in oxygène liquide, and highly resistant to rayonnement ionisant.
  • Polyaryléther greases
  • Torrlube (en), a brand encompassing a range of lubricating oils based on perfluoropolyether (en)s.
• Lubrifiant solides, can be incorporated in plastics as fillers, as a component of sintered metals, or deposited on metal, ceramic and plastic surfaces.
  • Disulfure de molybdène is a dry lubricant usable in vacuum.
  • Tungsten disulfide (en) is another dry lubricant usable in vacuum. It can be used at higher temperatures than MoS₂. Tungsten disulfide used to be significantly more expensive, but rise of prices of molybdenum disulfide brought them to a comparable range. Usable from -188 to +1316 °C in vacuum, from -273 to +650 °C in normal atmosphere.
  • Hexagonal boron nitride is a graphite-like dry lubricant used in space vehicles.

Adhesives

• Torr-Seal, or its generic equivalent Hysol-1C, is an epoxy with resin and hardener for use in vacuum environments. It will begin to degrade at high temperatures but otherwise is very stable with very little outgassing. Other vacuum-rated epoxies are also available.

Materials for use in space

In addition to the concerns above, materials for use in véhicule spatial applications have to cope with radiation damage (en) and high-intensity ultraviolet, thermal loads from solar radiation, radiation cooling of the vehicle in other directions, and heat produced within the spacecraft's systems. Another concern, for orbits closer to Earth, is the presence of oxygène moléculaire, leading to corrosion of exposed surfaces; aluminium is an especially sensitive material^{[réf. nécessaire]}. Silver, often used for surface-deposited interconnects, forms layer of silver oxide that flakes off and may erode up to a total failure.

Corrosion-sensitive surfaces can be protected by a suitable revêtement (technique), most often with or; a dioxyde de silicium layer is also possible. However the coating layer is subject to erosion by micrometeoroids (en).

Notes et références

• Choosing the right vacuum materials

• (en) Cet article est partiellement ou en totalité issu de l’article de Wikipédia en anglais intitulé « Materials for use in vacuum » (voir la liste des auteurs).